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    Guide to Supply Chain Management

    Page 29
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      Dell 2, 42, 50, 57–8, 140, 149, 196

      Delphi Automotive 60–1, 86

      demand 30, 96, 113–14, 138, 154, 209

      forecasting 20, 70

      triggers 105–6, 105

      demand management 34, 136–7, 156, 162

      demand planning 32, 43, 156, 162, 170, 171, 174–5

      demand-supply balancing 28–9, 31, 36

      see also synchronisation

      Deming cycle see PDCA

      Deming, W. Edwards 4, 77

      deregulation 7, 7, 48, 49

      design for assembly 103

      design for configurability 130, 144–5

      design for manufacturability 67, 87

      design for supply chain 150, 154, 206

      DHL 235

      differential pricing 113–14

      differentiation 54, 54, 142–3, 144

      direct to customer sales 42

      direct-to-store see DC bypass

      Dischinger, John 25

      distribution 131, 156, 162, 183

      distribution centre bypass see DC bypass

      distribution resource planning see DRP

      diversification 116, 122–3, 152

      DMAIC cycle 78

      document management customisation 144

      Dreams 130–1, 143

      Dresser Rand 205

      DRP (distribution resource planning) 19, 170, 171, 179

      drum-buffer-rope concept 34–5

      DSTS 144

      dual sourcing 16, 122

      Duffy, Mike 82

      Dunhill 131

      E

      e-commerce 43, 162, 171, 171, 172, 180, 227

      e-procurement 43, 69, 69, 173–4, 193, 207

      early supplier involvement 150, 152–3, 161, 206

      economic growth 61–2, 61

      economic order quantity see EOQ

      economic value added see EVA

      ECR (efficient consumer response) 14–15, 109–10

      EDI (electronic data interchange) 10, 15, 67, 69, 87–9, 170, 181

      EDLP (everyday low price) 58, 96, 110, 205

      efficiency 34, 34–5, 35, 36, 60–1, 102, 138, 206

      efficient consumer response see ECR Eggers, Christophe 88

      electronic billing 69–70

      electronic data interchange see EDI

      electronic requests for quotation see eRFQ

      Emirates SkyCargo 138

      end-of-life items 24, 60, 66, 67

      engineer to order see ETO

      Englehard 107

      Enron 23

      enterprise resource planning see ERP

      environmental concerns 24, 154, 203

      EOQ (economic order quantity) algorithms 5, 6, 19, 227

      equipment pooling 83, 85

      eRFQ (electronic requests for quotation) 70, 170, 171

      Ericsson 120, 201

      ERP (enterprise resource planning) systems 26, 82, 144

      IT systems 22, 124–5, 170, 171, 180, 182–3, 201, 206

      ETO (engineer to order) 51, 52, 104, 139, 140

      EU (European Union) 8, 23, 61–2, 118

      EVA (economic value added) 33, 44–6, 45, 184–8, 186, 190, 201, 205

      event management 90–1, 202–3

      everyday low price see EDLP

      exports, infrastructure and 47–9

      extensible markup language see XML

      external expenditure 68–71

      F

      Fair Isaac 134

      fashion industry 102, 154, 234–5

      fast-moving consumer goods see FMCG

      Federated Department Stores 20

      FedEx 71, 79, 90, 114, 167, 170

      maintenance 76, 98, 103, 180

      feedback from customers 143, 147, 150, 158–9, 160–1, 173

      financial performance 44–6, 45, 92–4, 92, 93

      financial processes 41

      fishbone diagrams 79–80, 80, 95

      fixed assets 92

      fixed-price contracts 118, 121

      fleet management 73, 177, 228

      flexibility 34, 35, 36, 102, 128, 128, 130, 138

      Honda 60, 61, 128

      flexible manufacturing 11, 142

      FMC Technologies 114

      FMCG (fast-moving consumer goods) 14–15, 26

      Ford Motor Company 68, 174

      forecasting 30–1, 33, 43, 96, 109, 114–15, 152

      cyclical trends 189–90, 190

      demand forecasts 20, 109

      Forrester, Jay 9, 209

      forward branding 150, 153–4

      France 47, 62

      fuel costs 21

      Fulham 107–8

      functional organisation 155–6, 156

      functional processes 37–41, 38–9

      Futuris Automotive 104

      G

      Galeries Lafayette 92, 133

      game theory 37, 112

      Gantt charts 5

      GE (General Electric) 79, 105, 150

      General Mills 71

      General Motors 87, 99, 141

      Georgescu, Peter 126

      Georgia Pacific 84–5, 105, 137, 182

      Ghana Nuts 86

      Gillette 81–2

      GlaxoSmithKline 235

      global competition 20–1, 21, 63

      global positioning systems see GPS

      global sourcing 155, 205, 233, 234

      global supply chains 43, 102–3

      globalisation 7–9, 8, 147, 200, 202

      Goldratt, Eliyahu 34–5

      Google 127, 153

      Gotfredson, Mike 130

      governments, agenda for 207–9

      GPS (global positioning systems) 10, 103, 127

      Graff, Jamison 137–8

      Great Atlantic & Pacific Tea Company (A&P) 20

      green issues 24, 154, 203

      grocery industry 11, 14–15, 20

      gross margin 128–9, 129, 185, 186

      group purchasing 45, 71

      H

      Hail (Saudi Arabia) 196

      Halliburton 167

      Hammer, Michael 230

      Handfield, Robert 231

      Harley Davidson 141, 165

      Hastings, David 183

      Hayes, Robert 51–2, 51 Heinrich, Claus 43

      Herman Miller 86–7

      Hewlett-Packard (HP) 17, 107, 137, 154, 196, 202

      history of supply chain thought 227–33

      Honda 60–1, 68, 90, 126, 128, 153, 165

      hotel rooms 30–1, 135

      “house of quality” 131–3, 132

      HP see Hewlett-Packard

      HTML (hypertext markup language) 181

      Hugos, Michael 47

      hybrid strategy 56–7, 56, 57–60, 57, 60–1

      I

      IBM 25, 86, 142, 143, 193

      IKEA 141

      Immelt, Jeff 150

      Incyte Pharmaceuticals 183

      India 22, 235

      individual auto-replenishment 11

      Industrial Revolution 5

      information 9–11, 19–20, 206, 207, 207

      information systems 10–11, 137–8, 159, 170–83, 171, 172, 193

      infrastructure 37, 47–9, 61–2, 61, 96–7, 205, 207–9

      innovation 36, 36, 55, 56–7, 56, 147, 168, 203

      benefits 34, 44, 45, 148–9, 148, 185, 186

      and business strategy 54, 54–5, 54

      customer relationship management 179

      for economic growth 61, 61, 62

      elements of strategy 34, 38–9, 40, 44, 149–54, 206

      information systems 172, 173, 175, 179, 180, 181, 182

      in integrated strategy 56, 57, 59–60, 61

      metrics 186, 188, 191–2, 195

      organisation 161–2, 161, 168, 169

      success factors 147–8

      and value chain role 53, 53

      see also product development; product introduction; product launches

      integrated information systems 182–3

      integrated organisation 161–2, 161

      integrated strategy 56–7, 56, 57–60, 57, 60–1

      integration sourcing strategy 68–9, 69–70, 69, 70


      Intel 153

      intelligent transport networks 208

      internal processes 117–18

      internet 10, 16, 62, 162, 203, 236

      InterSwitch 100

      inventory 21, 23, 52, 60, 75, 99, 207–8, 233

      bullwhip effect and 17, 46, 90–1, 111–12

      centralisation 107–8

      China 49

      consignment 67, 87, 174–5

      management 13, 26, 33, 43, 66, 156, 207

      reducing 35, 46, 74, 82, 93, 100, 104, 173, 200–1, 228

      stratification 107, 108

      vendor-managed 67, 87, 156, 175

      Investment Technology Group 235

      iParty 152

      Iron Mountain 81, 84, 170

      Ishikawa diagrams 79–80, 80, 95

      IT (information technology) 43, 62, 72, 170

      see also information systems; software

      J

      Jabil Circuit 140, 170, 175

      JDA Software 137–8

      Jenkins, Peter 42

      jidoka 79, 95

      JIT (just-in-time) 35, 42, 50, 95, 96, 99–103, 175

      job-shop production 51, 52, 139, 139

      John Deere 165, 233

      Joyce, James 83–4

      Juran, Joseph 77

      Jurassic Park (film) 132–3

      just-in-time see JIT

      K

      kaizen 67, 77, 79, 86, 94, 113

      kanban cards 95, 100

      key performance indicators see KPIs

      KGHM 106, 233

      kitting 103, 141

      KLM 167

      KPIs (key performance indicators) 197–9

      Kux, Barbara 63

      L

      La Poste 88

      labour 6–7, 21

      Laem Chabang (Thailand) 48

      Lafley, A.G. 150

      Lambert, Douglas 110, 229, 231, 232

      lead times 30, 43, 114, 137, 138–9, 142

      lean approach 2, 4, 34, 74–5, 95, 123, 138, 200

      lean distribution 58, 94, 207

      lean manufacturing 27, 63, 67, 74–81, 94, 207, 227

      see also kaizen

      level loading 101

      “leverage” categories 68, 69, 69

      Lieb, Robert 6

      Life Fitness 143

      life-cycle costs 33

      lifetime services 130, 145

      linear programmes 227

      logistics 1, 2, 7, 25, 26, 33–4, 41, 43

      place in organisation 155

      planning 154

      poor infrastructure and 47

      for price discounting 58

      services 204–5

      see also 3PL

      logistics management 32, 227–9, 228

      long supply chains 7–9, 8, 14, 118, 151, 164

      long-term contracts 45, 70, 115, 123, 145

      L’Oréal 199

      Lorenz attractor 18, 18

      Lorenz, Edward 17–18, 18

      Los Angeles (US) 113–14, 208–9

      low costs 43, 63

      low-cost country sourcing 23–4, 44–5, 63, 122, 153, 234, 235

      M

      M&C Specialties 151, 201

      Macapagal Arroyo, Gloria 235

      Maccoby, Michael 167, 167

      McDonald’s 20, 92, 128–9

      MacGregor 235

      machine tool industry 16–17

      McLean, Malcolm 8–9

      Macmillan, Doug 127

      macroeconomics 18–19, 210

      Macy’s 20

      make to order see MTO

      make to plan see MTP

      make to stock see

      MTS manufacturing 25, 33, 43, 162

      costs 20, 21

      strategy 51–2, 51

      Marchi, Massimo 124

      marketing 43, 161–2, 182

      Marks and Spencer 92, 133, 178, 234–5

      mass customisation 10, 51, 126, 130, 138–42, 139

      mass production 6

      Matalan 234

      materials control 43, 193

      materials requirements planning see MRP

      Mattel 23–4

      MCC (Micro-Compact Car) 99–100

      Mentzer, John 109, 117, 117

      Mercator 138

      metrics 37, 184–5, 193, 197–9

      maturity model 192–7, 194–5, 196–9

      primary results 185, 186, 192

      process metrics 186, 188–92, 190, 192

      subsidiary results 185–8, 186, 192

      Micro-Compact Car (MCC) 99–100

      Middle East 8, 49, 202

      Miles, Stephen 206–7

      mining industry 20

      Minteq 151

      MIT (Massachusetts Institute of Technology) 206–7

      mode selection (transport) 67, 83–4

      modularisation 99–100, 103, 141–2

      Monoprix 15, 87, 228

      Monte Carlo simulations 141–2

      risk assessment 118, 119

      Moran, Felipe 109

      Motorola 78, 151, 201

      MRP (materials requirements planning) 29, 142, 176, 193

      MTO (make to order) 50, 51, 52, 96, 104, 105, 139, 139

      transition to 104, 106–7, 203

      MTP (make to plan) 104, 106

      MTR Foods India 22

      MTS (make to stock) 51, 52, 104, 106, 107, 139–40, 139, 141

      N

      Nampak 98

      national competitiveness 47, 210

      National Model 209

      national supply chain maturity model 61–2, 61

      Nederlandse Bibliothek Dienst 178

      Nelson, R. David 60–1

      Netflix 130, 133–4, 145–6, 149

      network design 170, 171, 172, 173

      New York City Housing Authority 157–9

      Noe, David 27, 142

      Nokia 50, 120, 127, 201

      “non-critical” categories 68, 69, 69, 70

      Northwest Airlines 167

      nucleus companies see anchor players

      Nypro 50, 151

      O

      obsolescence 43, 60, 146, 193

      OCR (optical character recognition) 178–9

      offshoring 24, 71, 234, 235

      Ohno, Taiichi 76

      oil industry 13, 16, 16, 90, 202

      oil prices 8, 21

      Oliver, Keith 1

      Oluwehinmi, Seyi 100

      OM (operations management) 5, 6, 31–2, 32

      on-demand availability 130, 142, 144

      one-piece flow 100, 102, 142

      operating environments 104–6, 105

      operational performance 92–4, 92, 93

      operations management see OM

      operations research (OR) 227

      optical character recognition see

      OCR optimal inventory placement 96, 107–8

      OR see operations research

      order fulfilment organisation 156–7, 157–9

      order processing 66, 182–3

      ordering 10, 17, 140

      orders 19, 30, 90, 114, 146, 189

      lead times 30, 43, 114, 137, 138–9, 142

      organisational change management 37

      organisational structure 155–62, 156–8, 160–1, 165–7, 168, 169, 183

      outposting inventory 107–8

      outsourcing 67, 71–2, 73–4, 127, 130–1, 155, 200, 234

      safety 23–4

      see also low-cost country sourcing

      Ouyang, Yanfeng 15

      overcorrection 19

      P

      packaging 72, 154

      paperless work flow 67, 87–9

      Parametric Technology Corporation 181–2

      partnerships 70, 112, 165, 167–8, 167, 183, 207

      for innovation 152–3, 173

      public-private 98, 196, 205, 207–9

      PDAs (personal digital assistants) 59–60, 127, 145, 177

      PDCA (plan-do-check-act) 75, 78, 79, 80, 95

      Peppers, Donald 133, 141

      perfect order fulfilment 96, 104, 205

      performance

      financial 44–6, 45, 92–4, 92, 93

      macroeconomic 210


      monitoring and measurement 37, 184–96, 186, 194–5, 197–9

      personal digital assistants see PDAs

      personal interactions 130, 142–4

      personalisation 11, 106, 126–7, 142, 144–5

      Pfizer 183

      Philippines 235

      PierPASS 113–14, 208–9

      plan-do-check-act see PDCA

      plan-source-make-deliver 229–30, 233

      planning 43, 66

      Plaxo 162

      PLM (product life-cycle management) 26, 137, 150, 152

      IT systems 152, 162, 171, 171, 172, 181–2, 201

      Poincaré, Henri 17

      point-of-sale data 9–10, 15, 137

      Poirier, Charles 32–3, 110, 231, 233

      poka-yoke 77, 77–8

      Popular Telephony 145

      Port Said (Egypt) 204

      Porter, Michael 54, 229

      ports 48, 62, 96–7, 178, 204, 208

      Los Angeles 113–14, 208–9

      postponement 35, 99–100, 102–3, 123, 141–2, 207

      Pratt & Whitney 145

      premium quality 43, 44

      price erosion 20, 21

      price risk 116–17, 118

      Priceline 180

      PricewaterhouseCoopers Consulting 193

      pricing 113–14, 162, 171, 171, 172, 180, 207

      congestion pricing 208

      customer-specific 136–8

      primary results 185, 186, 192

      prisoner’s dilemma 111, 111

      privatisation 7, 47, 73, 233

      process analysis tools 75, 79–81

      process mapping 75, 79, 80–1

      process metrics 186, 188–92, 190, 192

      process re-engineering 230, 230–1

      Procter & Gamble 15, 109, 149, 150

      procurement 43, 70, 155, 162, 235

      product design 144–5

      product development 36, 155, 162, 196

      product introduction 36, 44, 59–60, 162, 182

      product launches 147–8, 150, 150–1, 175, 207

      product life-cycle management see PLM

      product life-cycles 42–4, 60, 147, 154, 202, 206

      product-services 203–5, 204

      production capacity 30, 66

      production control 6, 33, 155, 156, 175–6

      production cycle time 92–3

      production process models 139–41, 139

      project management 37

      promotions 19, 90

      prototyping 150, 151, 175, 206

      Ptak, Carol 34–5

      public-private partnerships 205, 207–9

      pull-based demand trigger 96, 98–9

      purchasing 25, 43, 183

      push supply chain 152

      Q

      Qatar Fuel 196–7

      QEC (“quick engine change”) 103

      quality 43, 44, 66, 67, 207

      quality function deployment 131–3, 132

      Quayle, Michael 26

      “quick engine change” see QEC

      R

      R&D 149, 149, 161–2

      radio frequency identification see RFID

      railways 21, 28, 47–8, 58, 83, 90, 97, 128

      BNSF 97–8, 208

      rapid replenishment 28, 35, 100

      rapid response 37, 126, 142, 207

      rationalisation 36, 36, 55, 55, 63, 233, 234

     


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